Production Line Dismantling, Installation & Relocation Services

Are you planning to relocate, upgrade your factory, or expand your production capacity?
The dismantling and installation of production lines and machinery require a high level of precision, safety, and technical expertise. With over 10 years of experience, Tien Phat provides and shares a professional production line dismantling and installation process that helps businesses optimize costs, minimize downtime, and ensure operational efficiency.

Mục lục:
1. Why Professional Experts Are Essential for Production Line Dismantling and Installation
2. Professional Production Line Dismantling and Installation Process
3. Industrial Applications of Production Line Dismantling and Installation
4. Key Benefits of Professional Production Line Dismantling Services
5. Our Commitment at Mayxaydungvn
6. How to Contact Us in Viet Nam

1. Why Should Production Line Dismantling and Installation Be Carried Out by Experts?

Production line dismantling services - professional - safe

In the process of operating a business, the relocation or repositioning of machinery or moving from an old workshop to a new workshop is unavoidable. This is a complex task that requires smooth coordination between many departments and high technical expertise.

The consequences of improper dismantling can be very serious:

1. Damage to expensive equipment
2. Extended production interruptions
3. Safety risks for employees
4. High repair and recovery costs

According to statistics from actual projects in large industrial zones such as VSIP, Becamex, Sonadezi, over 65% of technical issues after relocating machinery stem from improper dismantling and assembly processes.

2./ The process of dismantling and installing production linesin the manufacturing industry

2.1. Survey and detailed planning

Factory Relocation Survey for Footwear Manufacturing – Detailed Dismantling & Installation Planning

Factory Relocation Survey for Footwear Manufacturing – Detailed Dismantling & Installation Planning

Every successful production line dismantling and installation project begins with a thorough site survey. The engineering team at Mayxaydungvn will:

• Site Assessment: Inspect dismantling and installation areas, transportation routes, and all factors affecting project progress and safety.

• Machinery Structure Analysis: Gain a comprehensive understanding of the technical specifications and structure of each machine within the production line.

• Optimized Planning: Design the most efficient dismantling sequence to ensure safety, accuracy, and minimal downtime.

• Task Allocation: Clearly define responsibilities for each mechanical and electrical (M&E) team.

“One hour of planning can save you 100 hours of troubleshooting. We dedicate up to 30% of our total project time to detailed planning before touching the very first bolt.”
— Chief Engineer, Mayxaydungvn

We prepare detailed layout drawings of both the existing and new factory, ensuring reinstallation accuracy down to the millimeter.

2.2 M&E Position Marking and Safe Dismantling Using Specialized Equipment

Marking the Electrical and Mechanical Systems Before Production Line Dismantling

Before dismantling a production line, systematic marking is an essential step that ensures fast, accurate, and error-free reinstallation.

All mechanical joints, electrical cables, control panels, and electrical cabinets are carefully labeled and documented. A comprehensive marking report is then compiled to serve as a reference during the reinstallation of the production line.

Precision Dismantling with Advanced Specialized Equipment

Production line dismantling requires a high level of precision and technical expertise. Mayxaydungvn is fully equipped with:

• Heavy-duty hoists and electric winches with capacities ranging from 3 to 100 tons

• Precision drilling, cutting, and grinding tools for complex mechanical components

• International-standard measuring and alignment instruments, including precision levels (0.02 mm)

• Specialized equipment for confined spaces, such as electric forklifts, spider cranes, and machinery skates with capacities from 3 to 10 tons

Experienced Technical Team and Standardized Dismantling Procedures

Our team of highly skilled technicians with over 15 years of experience carries out dismantling operations following a strict professional process:

• Safely disconnecting power supplies and all utility connections

• Clearly marking and recording the position of each machine and component

• Photographing and recording videos throughout the entire process for documentation and reference

• Dismantling in a controlled sequence: from top to bottom, from outside to inside

2.3 Professional Transportation and Factory Relocation

Machinery Packing and Transportation to a New Location After Production Line Dismantling

Transporting industrial machinery requires specialized equipment and professional methods. Mayxaydungvn provides complete solutions including:

• Protective packing with anti-vibration and impact-resistant materials

• Safe loading and unloading using forklifts and heavy-duty cranes

• Special transportation for oversized and overweight equipment

• GPS tracking to ensure customers can monitor the shipment throughout the entire journey

We are capable of positioning equipment in hard-to-reach locations such as:

• Basements and confined spaces

• High-rise floors using specialized lifting cranes

• Special environments such as clean rooms

2.4. Installation and Alignment According to Manufacturer Standards

Installation and Precision Alignment After Positioning

The installation phase plays a critical role in determining the long-term performance and reliability of machinery after relocation.

• Installation strictly follows the original factory layout drawings

• Laser alignment tools are used to ensure precise concentricity

• Alignment tolerances are verified to be within 0.02 mm

• Connections between machines within the production line are optimized for smooth and efficient operation

Based on experience from over 200 production line dismantling and installation projects, 75% of post-installation operational issues originate from inaccurate alignment. To eliminate these risks, Mayxaydungvn implements a three-layer inspection and verification process to ensure absolute precision.

2.5 Inspection, Acceptance Testing, and Trial Operation

Electrical System Installation and Commissioning Prior to Trial Operation in Viet Nam

After completing the mechanical installation, we proceed with the electrical system installation and pre-commissioning to ensure the production line is fully ready for trial operation:

• Inspecting each work item based on a detailed commissioning checklist

• Gradually starting up individual sections of the production line

• Conducting no-load and full-load trial runs

• Measuring operational parameters and comparing them with original manufacturer standards

“We only hand over the project once the production line has been operating stably for at least 72 consecutive hours. This is the quality commitment of Mayxaydungvn.”

3./ Real-World Applications Across Industrial Sectors

Every turnkey factory relocation project includes professional production line dismantling and installation services, widely applied across various industries.

Food and Beverage Industry

Confectionery Production Line Dismantling Project at Bien Hoa Industrial Park – Dong Nai

• Total equipment weight: 85 tons

• Project duration: 15 days

• Results: Project completed 20% ahead of schedule, with error-free operation after 3 days of trial running

• Special requirements: Strict compliance with food hygiene and safety standards throughout the dismantling and installation proces

Textile and Garment Industry

Dismantling and Installation of Three Industrial Weaving Lines from Long An to Long Giang Industrial Park – Tien Giang

• Key challenge: Achieving concentricity alignment accuracy of up to 0.02 mm

• Solution: Application of laser measurement systems and specialized alignment techniques

• Results: No change in product quality after relocation and recommissioning

Cleanroom Production Line Dismantling and Installation

Installation of medical equipment production lines in a cleanroom environment:

• Requirements: Full compliance with ISO 14644 cleanroom standards, ensuring no impact on cleanliness classification

• Solution: Implementation of specialized dismantling and installation procedures, utilizing equipment specifically designed for cleanroom operations

• Protective measures: Use of cleanroom garments and strict equipment sterilization and contamination control protocols

4./ Key Benefits of Choosing Professional Production Line Dismantling and Installation Services

Dismantling, Relocation, and Installation of a 2,100-Ton Plastic Injection Molding Machine in Viet Nam

4.1 Long-Term Cost Savings

Many businesses initially hesitate to invest in professional dismantling and installation services. However, real-world results show that:

• 40% reduction in repair costs caused by damage during relocation

• 60% shorter production downtime thanks to efficient, well-structured procedures

• Extended equipment lifespan due to proper dismantling and installation techniques

An ROI analysis based on 50 client companies indicates that the cost of hiring professional production line dismantling and installation services is only one-third of the potential losses associated with self-managed relocation projects.

4.2 Absolute Safety

Installation of Plastic Granulation Production Lines

At Mayxaydungvn, safety is always our top priority throughout every project:

• Zero accidents: No workplace accidents recorded over 10 years of operation

• LOTO procedures: Full implementation of Lockout–Tagout (LOTO) for all equipment

• Risk assessment: Comprehensive hazard analysis and preventive measures for all potential scenarios

• Certified workforce: All personnel are trained and certified in occupational safety standards in compliance with Vietnam’s Ministry of Labour regulations

4.3 Multidisciplinary Expertise

Mayxaydungvn is proud to have a diverse team of industry experts, including:

• Mechanical engineers specializing in machinery design and operational performance

• Electrical and electronics technicians experienced in control systems and automation

• Logistics specialists optimizing transportation and heavy equipment handling processes

• Level-2 safety supervisors ensuring strict compliance with industrial safety standards

5./ Our Commitment at Mayxaydungvn 

Woodworking and Furniture Factory Dismantling and Installation in Viet Nam

As a leading provider of production line dismantling and installation services, we are committed to delivering exceptional value through:

• Transparent pricing: No hidden or additional costs throughout the project execution

• On-time delivery: Compensation provided in the event of delays beyond the agreed schedule

• Comprehensive insurance: All equipment is insured for 100% of its value

• 24/7 technical support: Continuous support available even after project completion

6./ How to Get Started

Dismantling and Installation of a 600-Ton Stamping Press

A Simple and Professional Cooperation Process with Mayxaydungvn in Viet Nam

Working with Mayxaydungvn is straightforward, transparent, and efficient:

• Consultation: Contact us via Hotline: +84 975 704 000 or visit mayxaydungvn.com.vn

• Free Site Survey: Our technical team conducts an on-site assessment

• Detailed Quotation: An optimized solution with competitive and transparent pricing

• Execution: Project implementation strictly follows the approved plan

• Warranty & After-Sales Support: Long-term technical support after project completion

Conclusion

Production line dismantling and installation is a highly complex process that requires advanced technical expertise and strict safety control. With over 10 years of experience and a team of highly skilled specialists, Mayxaydungvn is proud to deliver comprehensive, safe, and cost-effective solutions for your business.

Contact us today for professional consultation on production line dismantling and installation services. We help your business relocate factories and dismantle, transport, and reinstall machinery safely—while saving both time and costs.

Contact Information

MAYXAYDUNGVN – Vietnam’s leading provider of lifting equipment sales and rental, including aerial work platforms, cranes, forklifts, and turnkey factory relocation and production line dismantling services.

Hotline: 0975 704000

Email: mayxaydungvn68@gmail.com

Website: https://mayxaydungvn.com.vn/