Unloading and Relocation Services Transformers In Viet Nam

You are facing a significant challenge: installing - relocating the transformer in Viet Nam - the most expensive and complex equipment in the company's electrical system. A wrong step can halt production, result in losses of hundreds of millions of dong, and even pose dangers to people and property.

Table of contents:
1. Introduction to transformers
2. Situations requiring relocation and container removal of transformers
3. Transformer relocation process
4. Challenges in relocating transformers
5. Why choose Mayxaydungvn
6. Factors affecting relocation costs
7. Typical projects

1./ Transformer - The heart of the industrial power system

Turnkey transformer relocation service - professional

Transformers are not only equipment weighing tons but also the “heart” that supplies lifeblood to the entire plant. A safe relocation requires experience, high technical expertise, and specialized equipment.

The question is: How can you relocate and install transformers without disrupting production while ensuring absolute safety?

This article will give you an in-depth look at the professional transformer relocation process, helping your business overcome this challenge as smoothly as possible.

2./ Situations that require relocating the transformer

3./ Professional transformer relocation process

Relocate the 1000 kVA transformer into positio

Transformer services include surveying - developing a specific - detailed relocation plan

3.3. Dismantling and preparing for transport

Before proceeding with the relocation, the transformer needs to be thoroughly prepared:

1. Completely disconnect the power and implement electrical safety measures
2. Disconnect electrical and mechanical connections according to the technical procedure
3. Drain insulating oil (if necessary) and store it properly
4. Pack and protect sensitive components
5. Secure and fix the transformer on the lifting equipment

Engineer Trần Văn Hùng, Technical of GEX Group in VietNam said: “The dismantling process requires meticulousness and strict adherence to technical procedures. Each type of transformer has its own characteristics, and the technical team needs to have experience to handle it correctly.”

3.4. Safe transportation

Transporting the transformer to the factory location

This is a step that requires smooth coordination and specialized equipment:

1. Use specialized cranes to lift and lower the transformer
2. Transport using trailers and trucks suitable for the weight and size
3. Securely fasten to avoid impacts and vibrations during transport
4. Choose the optimal route, ensuring clearance and safety
5. Adhere to appropriate speed, especially when passing through populated areas

3.5. Positioning and operational testing

Transformer positioning service in Viet Nam

After arriving at the new location, the installation process is carried out meticulously:

1. Accurate positioning according to technical drawings
2. Installing electrical and mechanical connections according to standards
3. Thoroughly checking the cooling and insulation systems
4. Conducting electrical safety tests
5. Trial operation to ensure the transformer operates stably

Important: Mayxaydungvn always has engineers supervising the entire process and only hands over when the transformer operates perfectly.

4./ Challenges in relocating transformers and solutions

4.1 Challenges related to the weight and size

Industrial transformers typically weigh from 1 ton to several dozen tons depending on KVA, with bulky dimensions. Moving them requires specialized equipment and special lifting techniques.

Mayxaydung's solution: We own modern crane trucks from 5 tons to 200 tons, specialized trailers, and hydraulic jacks, ensuring safe handling of all types of transformers.

4.2 Challenges related to the installation location of the transformer

Relocate the transformer to a platform 20cm high

Transformers are often placed in separate rooms, narrow entrances, and positioned on platforms 10 - 20 cm high. Therefore, moving the transformer into position is a significant challenge for units without expertise in transformer relocation.

Solution from Mayxaydungvn: The technical team surveys the site meticulously, devising a detailed plan. For rooms where the transformer cannot be accessed by crane, a manual relocation plan must be developed, using hydraulic jacks to lift the transformer onto the platform.

4.3 Time Challenges

Many businesses are concerned about the prolonged downtime when relocating transformers.

Solution from Mayxaydungvn: With over 10 years of experience, we optimize the process, working 24/7 if necessary to minimize relocation time, reducing the impact on production activities.

5./ Why choose the transformer relocation service of MAYXAYDUNGVN ?

Installation of a 15-ton transformer using a crane in Binh Duong Province

Years of experience in the industry

Over 10 years of experience in the field of lifting equipment and relocation of industrial machinery: injection molding machines, stamping machines, transformers... Mayxaydungvn Group has successfully completed hundreds of transformer relocation projects for businesses from small to large across Southern Vietnam.

Professional technical team

1. Electrical engineers with high voltage safety certification
2. Skilled technical workers
3. Experts in operating lifting equipment such as forklifts and cranes with certified qualifications.

Modern equipment

1. Diverse crane fleet from 5 tons to 200 tons, box cranes, mouse-breaking cranes, specialized Kato cranes
2. Specialized forklifts, trailers of various sizes
3. Balancing equipment, advanced safety protective gear

Professional working process

1. Survey and detailed planning before relocating the transformer
2. Strict monitoring of each step
3. Thorough inspection and acceptance before handover
4. Technical support 24/7

Commitment to quality and safety

Mayxaydungvn is proud of a 100% success rate in transformer relocation projects, with no incidents affecting equipment and personnel, even in the most challenging relocation and placement positions.

6./ Transformer relocation costs - Factors affecting

The cost of relocating a transformer depends on various factors:

1. Power and weight of the transformer: The larger the machine, the higher the cost
2. Distance of movement: Directly affects transportation costs
3. Terrain complexity: Obstacles and narrow spaces increase costs
4. Time requirements: Costs may increase if urgent execution is needed
5. Additional services: Reinstallation, maintenance, upgrades...

7./ Typical projects

Relocation of 1000KVA transformer for ACOCA bicycle factory

Relocation of Acoca transformer -VSIP2

• Challenge: Relocate the transformer while maintaining production for other workshops
• Solution: Install a temporary backup transformer, execute the relocation according to an optimal schedule
• Result: Completed in 24 hours, no impact on production, cost savings on downtime

Unloading container and installing 2000KVA transformer for SMC - Dong Nai

Relocate the 2000 KVA transformer at SMC in Dong Nai Province

1. Challenge: The imported transformer needs to be unloaded from the container and installed quickly
2. Solution: Mobilize a 100-ton crane, work 24/7
3. Result: Completed ahead of schedule by 0.5 days, ensuring absolute technical quality

8./ Frequently Asked Questions about Transformer Relocation

1. How long does it take to relocate a transformer?

The relocation time depends on many factors such as the capacity of the machine, distance, and site conditions. On average, it takes 8 hours to install an industrial transformer.

2. Is it necessary to obtain a permit when relocating a transformer?

Yes. The relocation of the transformer needs to be reported and approved by the local electricity management authorities. Mayxaydungvn will assist customers in completing the procedures if necessary.

3. How can we minimize the downtime when relocating?

We implement various solutions such as installing temporary backup power, detailed planning of each step, and working outside of regular production hours.

4. Is it necessary to change the transformer oil when relocating?

Not necessarily, but we recommend checking the quality of the insulating oil and topping it up if necessary. This helps extend the lifespan of the transformer.

5. Does Mayxaydungvn provide a warranty for relocation services?

We commit to providing technical warranty after relocation for 3-6 months depending on the contract. Additionally, we also offer regular maintenance services after installation.

Professional transformer relocation at Mayxaydungvn

Conclusion: Trust the experts

Relocating a transformer is not just about moving equipment from point A to point B. It is a process that requires technical expertise, experience, and meticulous attention to detail at every stage.

With over 10 years of experience, Mayxaydungvn is proud to be a trusted partner of many businesses in the field of transformer relocation and heavy industrial equipment. We provide comprehensive, safe, and effective solutions for all your relocation needs.

Please contact us via hotline 0975 704000 for detailed consultation and free quotes for your transformer relocation project!

Contact us today for detailed consultation!

MAYXAYDUNGVN - Specializing in the sale and rental of lifting equipment, aerial work platforms, and cranes in Vietnam!

Hotline: 0975 704000

Email: mayxaydungvn68@gmail.com

Website: https://mayxaydungvn.com.vn/