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Plastic Injection Molding Machine Relocation Service

Thứ ba, 04/11/2025, 08:55 GMT+7

Container extraction and plastic injection machine relocation: The key to success for manufacturing enterprises

Installing and operating a large industrial injection molding machine is not simply a matter of "buying it and plugging it in." The journey from when the machine is imported to when it is ready for production requires a complex process, especially with equipment weighing tens of tons. This article will provide you with a comprehensive view of container extraction and plastic injection machine relocation services - a vital factor often overlooked in the production expansion plans of many enterprises.

Table of contents:
1. Why is the container withdrawal and plastic injection machine relocation service important?

2. The journey of moving the plastic injection machine
3. Specialized equipment for relocating plastic injection machines
4. Safety in relocation
5. Typical relocation projects
6. Criteria for evaluating suppliers
7. Costs and benefits received

1./ Why are container unloading and plastic injection molding machine relocation services important?

di dời máy ép nhựa

Plastic injection molding machine relocation service – full-package – professional – safe in Long An Province

When deciding to invest in an industrial plastic injection molding machine, many managers only focus on technical specifications, price, and suppliers. However, the critical buffer step between importing the machine and starting production often does not receive the proper attention – that is the process of unloading from the container, relocating, and installation.

Imagine a 25-ton plastic injection molding machine stuck inside a container, or a factory forced to stop production because old machines cannot be moved out to make room for new equipment. These situations can cause losses of billions of VND and prolong downtime if there is no professional solution.

Statistics show that 68% of failures of new plastic injection molding machines occur during transportation and initial installation, mainly due to a lack of expertise and proper equipment during this process.

2./ From Container to Factory: the journey of the plastic press

2.1. The process of loading and unloading the plastic injection machine from the Container

đóng rút Container máy ép nhựa

Container rental service specialized in plastic injection machines In Ho Chi Minh City

The process of extracting plastic injection machines from containers is not as simple as many people think. It is an art that requires a combination of experience and technology.

The main steps in the process of withdrawing the plastic injection container:

  1. Inspection and assessment of current condition: Determine the machine’s dimensions, weight, and container type (closed container, open container, flat rack)
  2. Machine unloading plan: Select the appropriate method (forklift, crane, hydraulic jacking system)
  3. Site preparation: Arrange the movement area, lay tarpaulins to protect the floor
  4. Carrying out the unloading: Use specialized techniques to safely move the machine out
  5. Post-unloading inspection: Assess the machine’s condition after the moving process

"Unloading a 15-ton plastic injection molding machine from a container is like heart surgery – every tiny detail matters and there is no room for error." – Chief Engineer Mayxaydungvn

The professional team will use a combination of equipment such as hydraulic toe jacks, roller systems, powered machine skates, and specialized forklifts to ensure the machine is not subjected to impact and is brought out of the container in the safest way possible

2.2. The art of moving the injection molding machine into position

di chuyển máy ép nhựa vào vị trí

Moving the Sumitomo 250T injection molding machine into position using 40-ton electric skates

After removing the machine from the container, moving it into the exact position in the factory is an equally challenging task, especially in tight spaces or on uneven floors, which are common in many factories in Vietnam.

Key factors to consider when relocating the machine:

  1. Load distribution: Assess the load-bearing capacity of the factory floor
  2. Travel route: Plan the optimal path, avoiding obstacles, slopes, and steps
  3. Vertical clearance: Ensure sufficient height clearance for the machine during movement
  4. Floor surface: Protect the factory floor and ensure no slipping occurs during movement
  5. Turning radius: Calculate the turning radius and pivot points for heavy equipment

Modern relocation techniques often use multi-point hydraulic jacking systems, which allow precise adjustment of the machine’s height and tilt down to the millimeter. This is especially important for injection molding machines with sophisticated structures that require a high level of balance.

2.3. Installation and adjustment - Decisive step

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Installation of Haithien plastic injection molding machine with 2200 tons clamping force

Once the machine has been placed in position, the final but equally important step is installation and alignment. This is the key factor that determines the machine’s performance and lifespan.

A professional installation and alignment process includes:

  1. Foundation preparation: Ensure the contact surface is even, without causing misalignment, or reinforce the foundation for plastic injection molding machines with clamping force over 1500 tons
  2. Levelling: Use a precision spirit level to achieve accurate levelling
  3. Connecting auxiliary systems: Install cooling water piping, material conveying (vacuum loader), power supply, etc.
  4. Electrical inspection: Ensure the power supply meets the machine’s operating standards
  5. Trial run: Check actual operating parameters

For injection molding machines, an alignment error of just 0.5 mm can reduce equipment lifespan by 30% and increase operating energy costs by 15%.

3./ Specialized equipment: the weapon of relocation experts

Cẩu máy ép nhựa

Plastic Injection Molding Crane Service

One of the distinguishing factors between professional and amateur services is the equipment used. At Mayxaydungvn - Tiến Phát, we invest in the most modern equipment to ensure maximum safety during the relocation process.

List of specialized lifting equipment for plastic injection molding:

  1. Electric Turtle: Capable of lifting and moving plastic injection molding machines weighing up to 40 tons
  2. Oil Forklift: Suitable for pulling plastic injection molding containers and moving in wide spaces
  3. Synchronized Hydraulic System: Allows for even lifting at multiple points
  4. Roller Set, Specialized Turtle: Helps move heavy machines up to 100 tons on flat surfaces with low friction
  5. Laser Alignment Equipment, Level: Ensures high accuracy when aligning machines
  6. Floor Protection Equipment: Steel plates, specialized plywood to protect the workshop floor

“Investing in specialized equipment is not just a cost - it is insurance for the customer's machinery worth billions.” - Director of Farmas

4./ Critical factor: safety in relocating the plastic press

Di dời máy ép nhựa trong phòng sạch

Relocating the plastic injection machine in the clean room

Safety is always the top priority in all activities of relocating plastic injection machines. Not only does it protect people, but safety also means ensuring the integrity of equipment worth hundreds of thousands of USD.

Professional safety measures:

  1. Risk assessment: Identify potential hazards before starting
  2. Contingency plan: Prepare a response plan for emergencies
  3. Personal protective equipment: Helmets, safety shoes, specialized gloves
  4. Safety zones: Clearly defined work areas
  5. Continuous monitoring: Safety engineers monitor the entire process

At Mayxaydungvn, we take pride in a 0% accident rate over 10 years of providing heavy industrial machine relocation services.

5./ Practical experience: Typical projects

Case study 1: Relocation and installation of the 2200 Ton plastic press at Hiệp Phước Industrial Park

Di dời máy ép nhựa 2200 tấn

Relocation of the 2200-ton plastic injection molding machine

When a Taiwanese FDI company needed to relocate a 2500-ton plastic injection molding machine from Binh Duong to the factory in Hiep Phuoc Industrial Park, they faced a major challenge due to the enormous size and weight of the equipment. The Tien Phat team has:

  • Used a 100-ton electric hydraulic jacking system and a 120-ton machine mover
  • Developed a detailed relocation plan for the 45km route
  • Deployed a team of 15 technicians working continuously for 6 days including disassembly, lifting, and transportation
  • Completed the project 1 day ahead of schedule

Result: The machine was installed perfectly, the customer saved 3 days of production, equivalent to 1.2 billion VND in revenue.

Case study 2: Unloading containers and relocating 8 plastic injection molding machines of 250 tons into the clean room

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Lifting service for 8 plastic injection machines in 1 day

A medical equipment manufacturing factory in the high-tech zone in Ho Chi Minh City needs to unload a container to bring plastic injection machines into a clean room with a very large workload. Within 10 hours, the Mayxaydungvn team has:

  • Deploying equipment: 10-ton forklift, 80-ton crane, 15-ton truck crane to the site
  • Lowering the container from the truck to the ground and pulling the plastic injection machine out of the container
  • Lifting the plastic injection machine with the 80-ton crane onto the working platform after being pulled out to bring into the clean room
  • Moving the machine into position using a 40-ton electric tug and checking the machine's balance

Thanks to the preparation of plans - equipment and sufficient personnel, 8 plastic injection machines were positioned within 10 hours, without incurring container storage costs.

6./ Choosing the right partner: Criteria for evaluating service providers

Vận chuyển máy ép nhựa

Plastic Injection Molding Transportation Service in Viet Nam

When choosing a service provider container withdrawal service and relocating plastic injection molding machines, businesses should consider the following factors:

  1. Industry experience: Number of years in operation and the portfolio of completed projects
  2. Specialized equipment: List and status of available equipment, forklifts, cranes, hydraulic jacks
  3. Technical team: Qualifications and certifications of staff
  4. Insurance policy: Level of insurance for equipment and liability
  5. Safety procedures: Safety management system and construction procedures
  6. Emergency handling capability: Contingency plans and response times
  7. Customer reviews: Feedback from similar past projects

"Saving by choosing unprofessional relocation services is like saving by buying cheap tires - you will pay much more later." - CEO of a leading plastic manufacturing company in Vietnam

7./ Costs and benefits: investment analysis in professional services

Cẩu máy ép nhựa lên tầng

Crane to lift plastic injection machine to the floor - position it - complete package

Many businesses hesitate to invest in machine relocation services due to the seemingly high initial costs. However, cost-benefit analysis shows that this is an economically reasonable decision:

The hidden costs of unprofessional services:

  • Machine damage (average 15-20% of machine value)
  • Extended downtime (3-7 days compared to 1-2 days)
  • Unexpected repair costs
  • Reduced equipment lifespan (15-30%)
  • Container storage costs (2-3 million/day)

Benefits of professional services:

  1. Protect initial investment in machinery
  2. Shorten downtime
  3. Ensure optimal equipment performance
  4. No additional costs incurred
  5. Peace of mind and focus on core business activities

Conclusion: investing in expertise - Protecting the future

Container unloading and relocating plastic injection machines is an art that requires a combination of experience, specialized equipment, and scientific processes. For manufacturing businesses, investing in professional services is not just a cost - it is protecting valuable assets and ensuring continuous production operations.

Mayxaydungvn, with over 10 years of experience in the lifting equipment field in Vietnam, proudly offers international standard container unloading and plastic injection machine relocation services. We are committed to accompanying businesses in every step of the production expansion process, from when new machinery arrives at the port until it is ready for operation.

Contact us today for detailed consultation!

MAYXAYDUNGVN - Specializing in selling and renting lifting equipment, aerial lifts, cranes in Vietnam!

Hotline: 0975 704000

Email: mayxaydungvn68@gmail.com

Website: https://mayxaydungvn.com.vn/​​​​​​​

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